TBLMY型除尘器

  • 2018-02-05
  • 面议
  • 39 次
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  • 赵总
  • 江苏省常州市武进区横山桥镇芳茂工业区四号
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TBLMY型除尘器

TBLMY型除尘器选择常州市清泉环保成套设备有限公司

一、 工作原理及性能特点/Working principle and performance characteristics
含尘气体由除尘器中部筒体尘气入口旋转进入中部筒体内,一部分较粗颗粒的粉尘在离心力及受自身重力因素的影响直接落到下部灰仓内,另一部分含尘气体在中部筒体内经滤袋过滤后的粉尘积附在滤袋的外表面上,洁净空气透过滤袋经上部筒体从净气出口排出。随着过滤工程的进行,积附在滤袋表面上的粉尘不断增加,使除尘器阻力逐渐增大,为使设备阻力维持在设计(1.2-1.5KPa)的范围内,要由控制仪定期开启各脉冲阀并通过喷吹管向各滤袋进行喷吹,使滤袋瞬时急剧膨胀,并伴随气流的反向作用使粉尘抖落至下部灰仓内。 


Gas containing dust by dust collector dust gas entrance in the middle of the cylinder body rotating into the middle part of the cylinder body, the dust part of coarse particles in centrifugal force and gravity affected by their own factors directly onto the lower part ashpit, another part of dust containing gas in the middle part of the cylinder body by a dust filter bag filter product is attached to the outer surface of the filter bag on the clean air through the bag through the upper part of the cylinder exhaust gas from the net. With filtration engineering, product of increasing in the bag on the surface of the dust, the dust resistance increases gradually, in order to maintain equipment resistance in the design (1.2-1.5KPa) range, by the controller periodically opened each pulse valve and blown to the bag through the nozzle, so that the bag instantaneous expands rapidly. With reverse airflow to shake off the dust to the bottom ash bin.


本除尘器具有以下主要特点
a) 箱体采用圆型设计,结构紧凑,占地面积小。
b) 采用中部筒体旋转进气,能有效降低设备阻力,减轻滤袋负荷。
c) 处理风量大,设备噪音低。


The dust collector has the following main features
      A) with round design, compact structure and small footprint.
      B) using the central cylinder to rotate air intake can effectively   reduce the equipment resistance and reduce the filter bag load.
      C) large air flow and low equipment noise.


本除尘器可广泛应用于含尘气体的气尘分离作业,适用于食品、粮食、医药、建材、化工等各行业库顶除尘场合。
The dust removing device can be widely used in gas separation operation dust dust containing gas, suitable for food, food, medicine, building materials, chemical industry and other top dust removal occasions.
二、 通用技术参数/General technical parameters
    除尘器工作压力/ Dust collector working pressure  -6000Pa ~ +6000Pa(可按需方要求定做,定货时需明确)/ (can be customized  according to the requirements of the buyer, need to be clear when ordering)
    除尘器阻力/ Dust collector resistance    ≯1470Pa
    脉冲喷吹压力/ Pulse injection pressure   4×105Pa  
脉冲宽度/ pulse width        0.03~0.2s     可调/Adjustable
过滤风速/ filtration velocity        1-3m/min
布袋规格/  Bag size  a. φ120×1800; b.φ120×2000; c. φ120×2400 
三、 工作示意图(另附)。/ Schematic diagram of work (attached).
四、 安装形式图/Installation form diagram


五、 安装调试及操作须知/ Instructions for installation, commissioning and operation
    1、收到设备即要检查除尘器所有附件是否完好,包括对有关配件箱的开箱检查,发现问题需查明原因解决后再进行安装工作。
     1, receiving equipment, that is to check whether all the accessories of the dust remover is intact, including the relevant parts box unpacking inspection, found problems need to find out the reasons for the installation work.
2、本体:为保证设备的稳定性,安装设备的接口平面要平整, 位后要检查各连接处的密封填料、螺栓密封紧固的可靠性发现有松动处要解决以免漏风,同时对分体发运的要在连接处填上密封填料再紧固螺钉。另外要检查各种检修门槽内各密封填料有无脱落并进行嵌严实。
2, the body: in order to ensure the stability of the equipment, the installation of the equipment interface plane should be smooth, in place to check the connection reliability of sealing packing, sealing and fastening bolts at the office found loose to solve in order to avoid air leakage, while on the ship to fill in the connection seal packing and fastening screws. In addition to check all kinds of gate slot of the sealing filler are loose and tight block.
3、脉冲喷吹控制系统:压缩空气管道连接于除尘器上部位置的气包端进气管。通常设备裸装发出即出厂前将电磁脉冲阀拆下发运。所以先将每个电磁阀的进口内螺纹连接于气包上部的接管上并保证密封紧固好通过气包支架将阀的出口 统一对上喷吹管的 并用随机发运的高压橡胶管及喉箍进行连接并要保证严密不漏气。
3. Pulse blowing control system: the air inlet pipe of the compressed air pipe connected to the upper position of the dust collector. Usually, the equipment is released, and the electromagnetic pulse valve is removed before leaving the factory. So I will take over the import each electromagnetic valve connecting thread in the upper part of the air bag and ensure good sealing and fastening through the air bag support will be exported to the center of the valve center unified on injection pipe and connection and to ensure not leak tight with random delivery high-pressure rubber hose and hose clamps.
将电磁阀从左到右编号通下导线按顺序按在控制仪插头各输出线上。将控制仪按指定位置 位后按控制仪说明书进行操作调试。确认电磁阀动作和控制仪匹配后接通压缩空气气源(按选用说明)气源压力正常为0.4-0.5MPa,再打开控制仪开关即可工作。
The solenoid valve from left to right numbered through wire, according to the order in the control device plug each output line. The control instrument is placed in the designated position and operated according to the instruction of the control instrument. Confirm the solenoid valve action and control instrument matching, connect the compressed air source (according to the selection), the gas pressure is normal 0.4-0.5MPa, and then open the control instrument switch can work.
以上安装、试车调试结束后即可投入系统中开始工作。当系统主风机开始工作含尘气体进入箱体后过滤开始,随着粉尘的附和过滤工况的进行设备的阻力即开始上升,当设备阻力达到0.8-1KPa时即开始供压缩空气并启动脉冲阀进行喷吹并视设备情况按控制仪说明书进行调节喷吹时间。
The above installation, commissioning, commissioning can be put into the system after the end of work. When the main fan system began to work the dust laden gas into the box after filtration, namely starts along with the dust filtering equipment operating conditions with increased resistance to 0.8-1KPa when the resistance of the equipment began to supply compressed air and start pulse valve injection equipment and adjust the blowing time according to controller instruction.
六、 维护和保养/ Maintenance and maintenance
1、壳体/ housing
使用一段时间后发现各连接部件螺丝松动及密封加老化失去密封作用,需进行更换并紧固,并定期进行防锈刷漆。
After using for a period of time, it is found that the screws of each connecting component are loose and sealed, aging and losing sealing effect. They need to be replaced and tightened, and antirust brush paint is regularly carried out.
2、设备阻力/ Equipment resistance
发现设备阻力超过限定范围,则需检查原因。滤袋积灰过量原因分析:
(1)电磁阀失灵不喷吹→检查电磁阀及控制系统。
(2)由于个别漏尘上箱体喷吹管喷孔堵塞→进行清理疏通。
(3)滤袋受喷吹气源油水分离不净的影响粘堵滤袋或粉尘湿度太高→进行拆洗滤袋晾开并处理好压缩空气或解决含尘气体湿度问题。
(4)选型不适过滤风速及浓度偏高→增大机型规格或减少系统网点降低处理量。
If the equipment resistance exceeds the limit, the reason must be checked. Cause analysis of excessive ash accumulation in filter bag:
(1) solenoid valve failure, not blowing, check solenoid valve and control system.
(2) due to the blockage of the spray hole of the upper casing of the dust leakage, the cleaning and dredging are carried out.
(3) the effect of blowing gas jet bag oil-water separation is not the net sticky plugging bag dust or humidity is too high to unpick and wash bag hanging open and handle compressed air or gas containing dust and humidity problem solving.
(4) the type selection is not suitable, the filter wind speed and the concentration are too high to increase the specification of the machine or reduce the reduction point of the system network
3、滤袋:/ Filter bag:
在装拆过程中要注意避免碰撞和拉毛,若破损将直接会影响除尘效率。当运行一段时间后发现出风口明显积灰、冒灰现象则表明滤袋已破损→进行更换。如在正常情况下使用一段时间有滤袋破损,根据主体内工作状态说明未破损的滤袋寿命也已很短了,因滤袋的寿命基本上由工作温度、粉尘浓度、粉尘性质和过滤风速、喷吹清灰状况而变化→建议全面进行一次更换。当然在这事前还需检查一下是否由于上口绑扎脱落而导致冒灰→全面绑扎好即可工作。
In the installation process should pay attention to avoid collision and galling, if damaged will directly affect the efficiency of dust removal. After running for a period of time, it is found that the air outlet is obviously ash accumulating and ash falling, which indicates that the filter bag has been damaged and replaced. If under the condition of normal use for a period of time with bag breakage, according to the working state body that has not broken bag life is very short, because the life of the filter basically by working temperature, dust concentration, dust properties and filtration velocity, blowing ash status changes, comprehensive proposals for a replacement. Of course, before this thing also need to check whether it is due to the upper bound and fall off and lead to ash to fully binding can work.


4、脉冲阀和控制仪/Pulse valve and controller
脉冲阀正常工作时声响是清脆“扑”声音,常见故障分析如下:
(1)不响,即不喷吹原因是否控制仪电源未打开,电磁阀到控制仪的导线段裂或控制仪不工作,电磁阀线圈发生故障等→更换配件或参照脉冲控制仪说明书检修控制仪。
(2)喷吹宽度过长喷吹力不足→检查是否将控制仪的宽度旋钮调整合适,或脉冲阀失去弹力→进行更换。
(3)气包压力上不去有漏气声使排气道常开并且不能喷吹→检查供气压力是否达到0.4MPa以上,另外请检查脉冲阀的膜片是否发生了破裂或磨损→更换膜片即能工作。
(4)在运行过程中要经常注意各传动部位的润滑及除污更换润滑油、脂。对气包要定期进行排污。
(5)该除尘设备必须设置专人管理,严格按操作规程操作,维修工要熟知各部件的原理,掌握调整与维修方法,并建立运行记录。
When the pulse valve works normally, the sound is clear and sound, and the common faults are analyzed as follows:
(1) the reason is not blowing control whether the instrument power is not open, the solenoid valve to control the crack or wire instrument control device does not work, the solenoid valve coil breakdown, or reference pulse control instrument maintenance manual control instrument parts replacement.
(2) the injection width is too long, the injection force is insufficient. Check whether the width knob of the control instrument is adjusted properly, or the pulse valve loses the elasticity.
(3) leakage sound to the exhaust passage and not normally open to check whether the blowing air pressure above 0.4MPa to the air bag pressure, the diaphragm also check the pulse valve whether broken or worn, replace the diaphragm that can work.
(4) in the process of operation, it is necessary to pay attention to the lubrication and decontamination of the transmission parts, and replace the lubricating oil and grease. Regular blowdown should be carried out for gas bag.
(5) the dust removal equipment must be set of personnel management, in strict accordance with the operation procedures, maintenance workers should be familiar with the principle components, grasp the adjustment and maintenance method, and establish the operation record.


七、 过滤面积、处理风量表/ Filter area and air flow meter

     规格

       Specifications 

型号

 Model

φ120×1800

φ120×2000

φ120×2400

过滤面积Filtration area m2

处理风量airflow

m3/h

过滤面积

Filtration area

m2

处理风量

airflow

m3/h

过滤面积

Filtration area

m2

处理风量

airflow

m3/h

TBLMY-4

2.7

486~648

3

540~720

3.6

648~864

TBLMY-10

6.8

1224~1632

7.5

1350~1800

9

1620~2160

TBLMY-18

12.2

2196~2928

13.6

2448~3264

16.3

2934~3912

TBLMY-26

17.6

3168~4224

19.6

3528~4704

23.5

4230~5640

TBLMY-39

26.5

4770~6360

29.4

5292~7056

35.3

6354~8472

TBLMY-52

35.3

6354~8472

39.2

7056~9408

47

8460~11280

TBLMY-78

52.9

9522~12696

58.8

10584~14112

70.5

12690~16920

TBLMY-104

70.5

12690~16920

78.4

14112~18816

94

16920~22560

TBLMY-130

88.2

15876~21168

98

17640~23520

117.6

21168~28224


八、 TBLMY-I外形尺寸/TBLMY-I outline size

型号

Model

 

代号/

Code

TBLMY-26-I

TBLMY-39-I

TBLMY-52-I

TBLMY-78-I

TBLMY-104-I

TBLMY-130-I

a

b

c

a

b

c

a

b

c

a

b

c

a

b

c

a

b

c

S

500

500

600

500

500

600

500

500

600

550

550

600

550

550

600

550

550

600

Z

1800

2000

2400

1800

2000

2400

1800

2000

2400

1800

2000

2400

1800

2000

2400

1800

2000

2400

X

400

400

400

400

400

400

E

980

980

980

980

980

980

P×Q

810×810

830×830

940×940

1130×1130

1300×1300

1540×1540

R

395

395

480

620

710

875

注:未标明的参数尺寸请参阅TBLMY相应型号所对应的参数尺寸。
Note: the size of the parameter is not specified. Please refer to the parameter size of TBLMY corresponding model.

九、 TBLMY外形尺寸表/TBLMY appearance size table

     型号/

     Model

代号/

Code

TBLMY-4

TBLMY-10

TBLMY-18

TBLMY-26

TBLMY-39

a

b

c

a

b

c

a

b

c

a

b

c

a

b

c

S

500

500

600

500

500

600

500

500

600

500

500

600

500

500

600

Z

1800

2000

2400

1800

2000

2400

1800

2000

2400

1800

2000

2400

1800

2000

2400

X

450

750

950

1050

1420

D

φ500

φ750

φ1000

φ1140

φ1370

E

X+GH

X+GH

X+GH

X+GH

X+GH

F

290

448

610

708

820

G×H

150×75

250×145

400×220

500×275

650×300

K×L

φ155

φ250

φ400

520×300

700×300

P×Q

430×430

675×675

865×865

1100×1100

970×970

两门 距

Two door center distance

160

160

160

160

160


     型号/

     Model

 

代号/

Code

TBLMY-52

TBLMY-78

TBLMY-104

TBLMY-130

a

b

c

a

b

c

a

b

c

a

b

c

S

500

500

600

550

550

600

550

550

600

550

550

600

Z

1800

2000

2400

1800

2000

2400

1800

2000

2400

1800

2000

2400

X

1550

1850

2150

2480 

D

φ1500

φ1760

φ2020

φ2350

E

X+GH

X+GH

X+GH

X+GH

F

930

1135

1265

1480

G×H

750×350

800×500

850×550

950×600

K×L

800×350

850×400

1070×400

1400×400

P×Q

1120×1120

1300×1300

1385×1385

1540×1540

两门 距

Two door center distance

160

160

160

160






TBLMY型除尘器

TBLMY型除尘器


本文摘自常州市清泉环保成套设备有限公司(http://qqepe.fht360.com/),转载需标明出处。


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